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OUR SERVICES

We Provide Surface Coating Treatment to Improve Functional,

Chemical & Mechanical Properties. We also provide MoS2 Coating, Zinc Aluminium Flakes Coating (ZAC) Coating, KTL Coating, Teflon Coating, Nylon Coating, Polyamide Coating Services. Our setup is situated in Pune, Maharashtra, India.

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Surface Coating Treatment

Surface coating treatment is a process used to enhance and protect the surface of various materials. It involves applying a coating or layer onto the surface, which can be a liquid, powder, or film-forming substance. Surface coatings serve multiple purposes, including improving durability, enhancing aesthetics, providing corrosion resistance, adding lubrication, and offering thermal insulation.

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There are various types of surface coating treatments available, each designed for specific applications and materials. Some common types include:

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  1. Paint Coatings: Paint coatings are widely used for decorative purposes and protection against environmental factors. They can be applied to surfaces like metal, wood, plastics, and concrete.

  2. Powder Coatings: Powder coatings involve applying a dry powder onto the surface, which is then heated to form a durable and protective layer. Powder coatings are commonly used in industries such as automotive, appliances, and furniture.

  3. Electroplating: Electroplating is a process where a metal coating is applied to an object through electrolysis. It is often used to provide corrosion resistance, improve conductivity, or enhance appearance.

  4. Anodizing: Anodizing is primarily used on metal surfaces, especially aluminum. It involves creating a controlled oxidation layer on the surface, which enhances corrosion resistance and allows for dyeing or coloring.

  5. Ceramic Coatings: Ceramic coatings are known for their exceptional durability, heat resistance, and chemical resistance. They are commonly used in industries such as aerospace, automotive, and manufacturing.

  6. Anti-reflective Coatings: Anti-reflective coatings are applied to optical surfaces like eyeglasses, camera lenses, and display screens to reduce reflections, enhance clarity, and improve light transmission.

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Surface coating treatments offer numerous benefits, including increased lifespan, improved performance, resistance to wear and tear, and enhanced visual appeal. Whether you need to protect your car's paint, improve the functionality of industrial equipment, or add a decorative finish to a product, surface coating treatments can provide the solution you're looking for.

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CATHODIC ELECTRO DEPOSITION (CED)

We provide Cathodic Electro Deposition Coating and CED Coating Services. Our setup is situated in Pune, Maharashtra, India.

 

  • Extremely high corrosion resistance. A 20-micron dry film thickness can withstand as much as 1000 hours of salt spray test ASTM B117.

  • Able to coat highly recessed areas.

  • Able to coat complex shapes with a very high degree of accuracy and repeatability.

  • Water-based technology eliminates the risk of fire and reduces air and water pollution.

  • The freshly deposited film is insoluble in water, permitting complete rinsing and recovery of dragged-out material.

  • Uncured paint is dry enough to allow careful handling.

  • Unlike Spray Coatings, CED Paint does not wash off in enclosed areas due to hot Vapours.

  • The simple process eliminates dependence on skilled manpower.

  • Fully automatic PLC-based plant.

  • The deposited film is reproducible from part and from day to day.

APPLICATIONS

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All under Chassis Components

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External Exposed Components

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Valve Actuators

LIQUID NITRIDING (NITRO CARBURISING)

We provide Liquid Nitriding Services, Nitro Carburising Services.

Our setup is situated in Pune, Maharashtra, India.

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  1. Can be done on any ferrous material.

  2. Gives High Surface Hardness ( it’s a skin treatment )

  3. Excellent anti-galling properties..

  4. Since it is a diffusion process, no dimensional distortion occurs.

  5. Nitriding + Oxidising gives very good Non-Sticking property

  6. Nitriding + Oxidising gives good anti-corrosion treatment.

  7. Presently this facility is available at both units, though the Chakan plant is fully equipped with a centralized laboratory.

  8. We are having 5 Nitriding Furnaces of 600 mm X 1000 mm and 2 oxidizing furnaces of 800 mm X 1200 mm.

  9. We are having a capacity of 200 Tons per month.

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METAL SURFACE TREATMENT

Metal surface treatment encompasses various processes aimed at improving the properties and appearance of metal surfaces. These treatments are performed to enhance corrosion resistance, increase durability, improve adhesion, and achieve specific aesthetic finishes. Here are some common metal surface treatment methods:

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  1. Cleaning and Degreasing: Before any treatment, it is essential to thoroughly clean and remove contaminants from the metal surface. This step ensures proper adhesion and allows subsequent treatments to be effective.

  2. Polishing and Buffing: Polishing and buffing are used to achieve a smooth and glossy surface finish. These mechanical processes involve abrasion with polishing compounds and buffs to remove imperfections and create a reflective surface.

  3. Passivation: Passivation is a chemical process that removes free iron from the surface of stainless steel and other corrosion-resistant metals. It helps restore the passive layer, which enhances corrosion resistance.

  4. Plating and Electroplating: Plating involves depositing a thin layer of metal onto the surface of a base metal through electrochemical processes. It can be used to enhance corrosion resistance, improve aesthetics, provide wear resistance, or increase conductivity. Common plating metals include gold, silver, nickel, chromium, and zinc.

  5. Anodizing: Anodizing is an electrochemical process primarily used for aluminum surfaces. It creates a controlled oxide layer on the metal surface, which enhances corrosion resistance, improves adhesion for paints or dyes, and can provide decorative finishes.

  6. Conversion Coatings: Conversion coatings, such as chromate conversion coatings or phosphate coatings, are applied to metal surfaces to improve corrosion resistance and provide a base for subsequent coatings or paints. They chemically convert the metal surface to a more corrosion-resistant layer.

  7. Powder Coating: Powder coating involves applying a dry powder onto a metal surface, which is then cured under heat to form a durable, protective coating. It provides excellent corrosion resistance, durability, and a wide range of color options.

  8. Chemical Etching: Chemical etching is a process that selectively removes metal from the surface using acids or etching solutions. It is often used for creating precise patterns, designs, or markings on metal surfaces.

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These are metal surface treatment methods. The choice of treatment depends on factors such as the type of metal, intended application, desired properties, and aesthetic requirements. By employing appropriate surface treatments, the lifespan, functionality, and appearance of metal components can be significantly enhanced.

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MoS2 COATING

MoS2 (Molybdenum disulfide) coating, also known as moly coating, is a type of solid lubricant coating that is applied to various surfaces to reduce friction and wear. It is commonly used in industrial applications where low friction, high load-carrying capacity, and resistance to extreme conditions are required. Here are some key aspects of MoS2 coating:

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  1. Lubrication: MoS2 is a dry lubricant with exceptional lubricating properties. When applied as a coating, it forms a thin film that reduces friction between moving surfaces. The low friction coefficient of MoS2 allows for smoother operation and helps prevent wear and galling.

  2. Load-Carrying Capacity: MoS2 coatings have excellent load-carrying capacity, making them suitable for high-pressure and high-load applications. The coating acts as a protective barrier between metal surfaces, reducing contact and minimizing wear even under heavy loads.

  3. Wear and Corrosion Resistance: MoS2 coatings provide enhanced resistance against wear, abrasion, and corrosion. The thin film acts as a sacrificial layer, protecting the underlying surface from damage caused by contact, contaminants, or harsh environments.

  4. High-Temperature Stability: MoS2 coatings exhibit remarkable stability at high temperatures. They can withstand extreme heat without losing their lubricating properties, making them ideal for applications where conventional lubricants would break down or vaporize.

  5. Versatility: MoS2 coatings can be applied to a wide range of substrates, including metals, plastics, ceramics, and composites. This versatility allows for the use of MoS2 coatings in various industries, such as automotive, aerospace, manufacturing, and energy.

  6. Application Methods: MoS2 coatings can be applied using different techniques, including spray coating, dip coating, brush coating, or as a dry film lubricant. The choice of application method depends on the specific requirements of the substrate and the desired thickness of the coating.

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Overall, MoS2 coatings offer a reliable and efficient solution for reducing friction and wear, and extending the lifespan of components. By incorporating MoS2 coatings, industries can enhance the performance, efficiency, and reliability of their machinery and equipment.

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ZINC ALUMINIUM FLAKES COATING (ZAC)

Zinc Aluminium Flakes Coating (ZAC) is a type of coating that combines the benefits of both zinc and aluminum to provide excellent corrosion resistance and enhanced durability. It is commonly used as a protective coating on various substrates, especially in industries such as automotive, construction, and marine. Here are some key features and benefits of ZAC:

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  1. Corrosion Resistance: ZAC offers exceptional corrosion resistance due to the combination of zinc and aluminum. Zinc acts as a sacrificial anode, providing cathodic protection to the underlying substrate, while aluminum provides a barrier effect. This dual protection helps prevent the formation of rust and extends the lifespan of the coated surface.

  2. Enhanced Durability: The presence of aluminum flakes in the coating provides added strength and durability. The flakes create a barrier that helps to resist abrasion, impact, and environmental factors, making the coating more resistant to wear and tear.

  3. Excellent Adhesion: ZAC coatings have good adhesion to various substrates, including steel, aluminum, and other metals. This ensures that the coating remains firmly attached to the surface, even under challenging conditions.

  4. High Heat Resistance: ZAC coatings exhibit high heat resistance, making them suitable for applications that involve elevated temperatures. The coating can withstand thermal cycling and maintain its protective properties in environments with significant temperature variations.

  5. Versatility: ZAC coatings can be applied through various methods, including spray coating, dip coating, or electrodeposition. They can be used on different types of surfaces, such as fabricated metal structures, automotive parts, and marine equipment.

  6. Environmental Benefits: ZAC coatings are considered more environmentally friendly compared to some other corrosion protection methods. They often contain fewer harmful substances and have lower volatile organic compound (VOC) emissions, contributing to a greener and safer coating solution.

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Zinc Aluminium Flakes Coating (ZAC) offers a reliable and effective solution for protecting surfaces from corrosion and ensuring long-lasting performance. Its combination of corrosion resistance, durability, and versatility makes it a popular choice in various industries where protection against environmental elements is crucial.

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KTL COATING

KTL coating, also known as cathodic electrodeposition or electrocoating, stands for "Kathodische Tauchlackierung" in German, which translates to cathodic immersion coating. It is a technologically advanced coating process widely used in the automotive industry and other applications where excellent corrosion protection is required. Here are some key points about KTL coating:

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  1. Electrodeposition Process: KTL coating involves an electrodeposition process where an electrically charged paint or coating is applied to a conductive substrate, typically metal. The substrate is immersed in a bath containing the coating material, and an electric current is applied to facilitate the deposition of the coating onto the surface.

  2. Corrosion Protection: KTL coating provides exceptional corrosion protection to the coated surface. The electrodeposition process ensures that the coating reaches all areas, including cavities and hard-to-reach spots, resulting in uniform coverage and effective corrosion resistance.

  3. Cathodic Protection: KTL coating utilizes a cathodic protection mechanism. The substrate being coated acts as the cathode, attracting the negatively charged paint particles from the bath. This process creates a protective barrier on the surface, reducing the risk of corrosion and improving the longevity of the coated object.

  4. Uniform Film Thickness: One of the key advantages of KTL coating is its ability to provide a uniform film thickness on complex-shaped parts. The electrical current helps to distribute the coating evenly, ensuring consistent coverage and protection across the entire surface, including edges and corners.

  5. Eco-Friendly and Efficient: KTL coating is known for its environmentally friendly characteristics. The process utilizes water-based coatings, which have lower levels of volatile organic compounds (VOCs) compared to solvent-based coatings. It also has high transfer efficiency, minimizing waste and reducing environmental impact.

  6. Automotive Industry Applications: KTL coating is extensively used in the automotive industry for various components, including body panels, chassis, suspension parts, and other metal structures. It helps to provide a durable and corrosion-resistant finish, enhancing the overall lifespan and appearance of vehicles.

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KTL coating is a highly effective and widely adopted method for achieving excellent corrosion protection on metal substrates. Its ability to provide uniform coverage, corrosion resistance, and environmental benefits make it a preferred choice in industries where durable and reliable coatings are essential.

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TEFLON COATING

Teflon coating refers to the application of a nonstick coating based on polytetrafluoroethylene (PTFE), commonly known as Teflon. It is a fluoropolymer coating known for its excellent nonstick properties, heat resistance, and low coefficient of friction. Teflon coatings are widely used in various industries and applications. Here are some key aspects of Teflon coating:

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  1. Nonstick Properties: Teflon coatings are highly effective in providing a nonstick surface. They create a smooth, low-friction surface that prevents materials from sticking to it. This nonstick characteristic is particularly beneficial in applications where easy release of substances or cleaning is required.

  2. Heat Resistance: Teflon coatings exhibit exceptional heat resistance. They can withstand high temperatures without degradation, making them suitable for applications that involve exposure to heat or thermal cycling. Teflon coatings also have good electrical insulation properties.

  3. Chemical Resistance: Teflon coatings offer excellent chemical resistance. They are resistant to a wide range of chemicals, including acids, bases, solvents, and corrosive substances. This resistance helps protect the coated surface from chemical damage and ensures long-term durability.

  4. Low Friction and Lubricity: Teflon coatings have a very low coefficient of friction, reducing the resistance between surfaces and enabling smooth movement. This low friction property contributes to improved efficiency, reduced wear and tear, and energy savings in applications where sliding or rubbing occurs.

  5. Water and Oil Repellency: Teflon coatings provide excellent water and oil repellency. They create a hydrophobic and oleophobic surface, causing liquids to bead up and roll off the coated surface, making it easier to clean and maintain.

  6. Versatile Applications: Teflon coatings are applied to a wide range of substrates, including metals, plastics, glass, and ceramics. They find applications in various industries, such as cookware, bakeware, industrial machinery, automotive components, electrical connectors, and medical devices.

  7. Application Methods: Teflon coatings can be applied through various techniques, including spraying, dipping, or powder coating. The choice of application method depends on the substrate, desired thickness, and specific requirements of the application.

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Teflon coatings offer numerous benefits, including nonstick properties, heat resistance, chemical resistance, and low friction. They provide a durable and reliable coating solution for enhancing the performance, lifespan, and ease of maintenance of a wide range of products and components.

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POLYAMIDE COATING

Surface coating treatment is a process used to enhance and protect the surface of various materials. It involves applying a coating or layer onto the surface, which can be a liquid, powder, or film-forming substance. Surface coatings serve multiple purposes, including improving durability, enhancing aesthetics, providing corrosion resistance, adding lubrication, and offering thermal insulation.

​

There are various types of surface coating treatments available, each designed for specific applications and materials. Some common types include:

​

  1. Paint Coatings: Paint coatings are widely used for decorative purposes and protection against environmental factors. They can be applied to surfaces like metal, wood, plastics, and concrete.

  2. Powder Coatings: Powder coatings involve applying a dry powder onto the surface, which is then heated to form a durable and protective layer. Powder coatings are commonly used in industries such as automotive, appliances, and furniture.

  3. Electroplating: Electroplating is a process where a metal coating is applied to an object through electrolysis. It is often used to provide corrosion resistance, improve conductivity, or enhance appearance.

  4. Anodizing: Anodizing is primarily used on metal surfaces, especially aluminum. It involves creating a controlled oxidation layer on the surface, which enhances corrosion resistance and allows for dyeing or coloring.

  5. Ceramic Coatings: Ceramic coatings are known for their exceptional durability, heat resistance, and chemical resistance. They are commonly used in industries such as aerospace, automotive, and manufacturing.

  6. Anti-reflective Coatings: Anti-reflective coatings are applied to optical surfaces like eyeglasses, camera lenses, and display screens to reduce reflections, enhance clarity, and improve light transmission.

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Surface coating treatments offer numerous benefits, including increased lifespan, improved performance, resistance to wear and tear, and enhanced visual appeal. Whether you need to protect your car's paint, improve the functionality of industrial equipment, or add a decorative finish to a product, surface coating treatments can provide the solution you're looking for.

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